An Australian customer needed a burner insert for an ethanol fireplace line sold in a humid, coastal climate. The burner had to look clean in the living room while surviving repeated heat cycles without warping or clogging the flame ports.
Design considerations
We reviewed port spacing, fuel channel depth, and material choice with the customer’s industrial designer. Stainless grades were selected for oxidation resistance, and every edge that contacts fuel was deburred to avoid trapping residue.
Fabrication steps
- Laser cutting and forming for the burner pan and port plate.
- Precision welding of internal baffles to keep flame distribution even.
- Leak and burn-in checks on sample units before mass production.
Field performance
Shipments to Australia passed the customer’s incoming audit and retail display standards. The program demonstrates how we support fireplace and hearth brands with custom burners, reflectors, and related metal parts. Tell us your fuel type and envelope size when requesting a quote.
